012–12 层
Rapier loom
Weaves 2 to 12 gauze layers, jacquard included, with in-house warping and sizing.
Factory & Equipment
Factory & equipment
Everything from yarn to packed carton happens on one site in Gaoyang, Hebei.
The mill
Inside the mill
Warping, weaving, cutting, sewing, finishing and inspection — every stage in our own workshops.
6Equipment categories
4In-house process steps
The machines behind the fabric
Weaving, cutting, sewing and finishing equipment, listed as it runs on our floor.
02
Warping machine
Prepares warp beams for the looms; even tension is what keeps the fabric flat.
03
Automated cutting table
Cuts to pattern, keeping piece sizes consistent across a batch.
04
Sewing line
Flat, overlock, coverstitch and multi-needle quilting machines across the baby and adult ranges.
05
Embroidery & digital printing
In-house customisation for logos, patterns and text.
06
Washing, drying & inspection
Relaxed drying, then piece-by-piece inspection under lamps before sealing and packing.
Process by process
Looms, cutting, sewing, finishing and inspection run on one site in Gaoyang.
Weaving
Gauze rapier looms produce 2 to 12 layers, jacquard included.
Cutting
Automated cutting keeps piece sizes consistent across a batch.
Sewing & custom
Flat, overlock and quilting machines, with embroidery and printing for custom work.
Finishing & inspection
Washing, drying and pressing, then piece-by-piece inspection under lamps.
How a product moves through the mill
- 01Yarn & warping
Yarn is warped to keep the fabric face even and the width stable; greige goods are inspected and mended on arrival.
- 02Weaving
Rapier looms weave from 2 to 12 layers, jacquard included.
- 03Washing & finishing
Washing, dewatering, relaxed drying and pressing give the gauze its soft hand feel.
- 04Cutting & sewing
Automated cutting and flat, overlock and quilting machines, with embroidery or printing where required.
- 05Inspection & packing
Piece-by-piece inspection under inspection lamps, then sealing, labelling and carton packing.
Quality control
Three checks before goods leave the mill.
- Greige goods inspected and mended on arrival.
- In-process checks at cutting, sewing and washing.
- Piece-by-piece final inspection under lamps.
- Third-party testing available on request.